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Production

Bendiro is one of Europe’s most modern roll forming plants, and we have a production that is versatile and offers endless opportunities for our customers.

Our process

Flat strip in – finished product out. It doesn’t have to be harder than that to pass the finish line quickly, smoothly and without time and logistics inhibiting detours. Roll forming gives you endless possibilities to get a finished profile without having to detour around pipes and post-production. In one process, the profile can be formed, punched, laser-welded and partly assembled. You only need to choose the steel grade that best suits your product. We take care of the rest.

THE LEAN Method AT BENDIRO

In 2020 we started implementing the LEAN method, in order to streamline our production process and thereby eliminate all factors that do not create value for our customers. With the introduction of LEAN at Bendiro, focus has been on factors such as changeover times and utilisation rates, as well as identifying and following up on performance indicators for availability, plant utilisation and quality. Production is of course at the centre of the work, but the methodology also includes other parts of the company, including administration and sales. All our employees are trained in LEAN.

 

Valuable flows

To support our new way of working, we have expanded and redesigned the flow layout in the factory, and invested in new technology and machines, including a  test and setup machine that releases valuable capacity in our online machines.

Want to know more? Contact our Production Manager, Jarmo Jakku.

Contact Jarmo

LEAN the Bendiro Way

In 2020 we started implementing the LEAN method, in order to streamline our production process and thereby eliminate all factors that do not create value for our customers. With the introduction of LEAN at Bendiro, focus has been on factors such as changeover times and utilisation rates, as well as identifying and following up on performance indicators for availability, plant utilisation and quality. Production is of course at the centre of the work, but the methodology also includes other parts of the company, including administration and sales. All our employees are trained in LEAN.

Valuable flows

To support our new way of working, we have expanded and redesigned the flow layout in the factory, and invested in new technology and machines, including a  test and setup machine that frees up valuable capacity in our online machines.

Want to know more? Contact our Production Manager, Jarmo Jakku.

Contact Jarmo

FACTS PRODUCTION

14 roll forming lines with 
8 – 48 forming stages


Integrated operations such as riveting, punching, bending, laser welding, etc.

A measuring station for continuous checks during the production process


A climate-controlled measuring room with a coordinate measuring station and articulated arm

A separate trimming plant with 48 forming steps


Our own maintenance workshop for quick service and repairs

Suitable materials for roll forming

Steel, aluminium, titanium and nickel

The most common materials used are cold and hot rolled steel, stainless steel, aluminium, titanium and nickel. Surface-treated materials, which are galvanized and powder coated and also highly-polished nickel-plating, for instance, can be used in roll forming due to the gentle processing method.

High-strength materials

High-strength and ultra-high-strength steels (UHS, UHSS) and advanced high-strength steel (AHSS) are gaining increasing prominence in the roll forming industry, since they make it possible to produce products from much thinner stock. Consequently, the finished product will be lighter yet still have the same strength. The use of high strength materials also means a reduced environmental impact through a minimal use of materials. 

Höghållfasta material

Hög- och ultrahöghållfasta stål (UHS, UHSS) och Advanced High Strength Steel (AHSS) blir allt viktigare vid rullformning eftersom de ger möjlighet att använda betydligt tunnare utgångsmaterial. Den färdiga produkten blir därmed lättare trots oförändrade hållfasthetsegenskaper. Användningen av höghållfasta material innebär också en minskad miljöbelastning genom att den använda material mängden minimeras.

Material

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Material

Beskrivning om material. Lorem Ipsum is simply dummy text of the printing and typesetting industry.

Material

Beskrivning om material. Lorem Ipsum is simply dummy text of the printing and typesetting industry.

Fakta rullformning

Lorem Ipsum is simply dummy text of the printing and typesetting industry. Lorem Ipsum has been the industrys standard dummy text ever since the 1500s, when an unknown printer took a galley of type and scrambled it to make a type specimen book.

Lorem Ipsum is simply dummy text of the printing and typesetting industry. Lorem Ipsum has been the industrys standard dummy text ever since the 1500s, when an unknown printer took a galley of type and scrambled it to make a type specimen book.

ROLL FORMING, A PROGRESSIVE CHOICE

Roll forming looks simple, but is an advanced production technique where profiles are produced through step by step folding. The input material for roll forming passes a series of shaft pairs with consecutive form changing tools.

Roll forming is a progressive choice for the future in terms of design opportunities, environmental benefits and overall economical advantages. Below we have listed a number of advantages to consider when choosing a production method.

Integrated operation

Capable of integrated operations and is almost entirely length independent.

High material utilisation

Rational, large capacity manufacture method with high material utilisation (more than 95%).

Perfect for both large and small series

Efficient/profitable production method in large and small series with specialised cross sections.

Advance profile shapes. High repetition accuracy

Enable advanced profile shapes with high repetition accuracy. We have up to 48 forming stages in our rollforming lines.

Gentle and environmentally friendly

Gentle on the material, minimal tool wear. Ideal production method for weight-efficient designs. 

Attractive total costs

Roll forming provides an attractive total cost thanks to integrated operations and the use of materials without subsequent surface treatment.

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