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Custom Roll Forming

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At Bendiro, we offer custom metal forming solutions world-wide, to various industries. With over 50 years of experience and a high-class premium manufacturing facility, our team of experts has both the skills and equipment necessary to provide high-quality custom roll formed products.

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Höghållfasta material

Hög- och ultrahöghållfasta stål (UHS, UHSS) och Advanced High Strength Steel (AHSS) blir allt viktigare vid rullformning eftersom de ger möjlighet att använda betydligt tunnare utgångsmaterial. Den färdiga produkten blir därmed lättare trots oförändrade hållfasthetsegenskaper. Användningen av höghållfasta material innebär också en minskad miljöbelastning genom att den använda material mängden minimeras. 

Material

Beskrivning om material. Lorem Ipsum is simply dummy text of the printing and typesetting industry.

Material

Beskrivning om material. Lorem Ipsum is simply dummy text of the printing and typesetting industry.

Material

Beskrivning om material. Lorem Ipsum is simply dummy text of the printing and typesetting industry.

The Roll Forming Process Explained

The cold roll forming process involves continuously bending a coiled metal strip, typically steel, as it passes through a series of rolls designed to progressively shape the material into the desired profile. It is a precise method, allowing for exact shape consistency across the production lines. The cold forming process is fast and energy-efficient, while also delivering weight savings and profiles with increased strength.

Benefits

Custom roll form products offer several unique advantages, especially compared to other metalworking processes.

  • High production speed: Roll forming allows for fast, continuous production, ideal for high-volume manufacturing.
  • Low production costs: The efficient, automated process reduces labour and material costs, making it highly economical for larger quantities.
  • Better design flexibility: Roll forming supports complex shapes and custom-made profiles with precision, allowing unique designs with high quality.
  • Precision, quality and consistency: The process delivers high precision and consistent quality, ensuring each piece meets exact specifications without variation.
  • Minimal waste: Maximizing material use and supporting sustainable manufacturing practices.

Your Experts in Cold Roll Forming

With extensive expertise in cold roll forming, Bendiro produces precision-engineered profiles that meet high standards across industries. Our advanced machinery and experienced team ensure each component is made to exact specifications, enhancing both strength and surface finish. Bendiro is your trusted partner for high-quality, durable cold roll formed solutions tailored to unique requirements.

Industries We Provide with Products

Roll forming is utilized across a wide range of industries to produce components that meet specific performance and durability standards. At Bendiro, we have the capability to produce simple or complex custom roll formed products for various sectors, such as those listed below.

Automotive

Within the automotive industry, roll forming is used to produce strong, lightweight automotive components that improve vehicle efficiency and safety. The method enables manufacturers to create high-strength profiles that withstand rigorous use while meeting strict weight requirements.

  • Bumpers
  • Door beams
  • Roof rails
  • Seat tracks
  • Reinforcement bars

Industrial

Industrial applications rely on roll forming for durable parts capable of handling heavy loads and tough environments.

  • Conveyor rails
  • Machine frames
  • Structural supports
  • Guardrails
  • Cable trays

Construction

In construction, roll forming creates structural components that provide stability and resilience. Additionally, custom roll formed products are often used in architectural elements where both function and aesthetic appeal are important.

  • Steel studs
  • Ceiling grids
  • Metal framing
  • Handrails
  • Wall panels

Energy & Solar

The energy and solar sectors require lightweight, corrosion-resistant components to maximize performance in demanding environments. These components must be precisely engineered to ensure stability and longevity.

  • Solar panel frames
  • Mounting brackets
  • Support structures
  • Wind resistant components
  • Cable management systems

Agriculture

Roll forming produces resilient agricultural products that must be rugged enough to endure challenging outdoor conditions.

  • Irrigation channels
  • Storage racks
  • Equipment frameworks
  • Greenhouse supports
  • Fencing components

World-class Manufacturing Facility

Bendiro operates a world-class manufacturing facility equipped with the latest technology to deliver custom roll forming. Our experienced engineering team work together with your team to ensure the most efficient solution for your needs, both in regard to time and cost. We have a setup of roll forming lines to form simple and complex profiles of cold/hot rolled steel, stainless steel, ultra-high-strength-steel, aluminium or titan. Whether you need in-line welding or punching, we offer and produce high precision roll form products.

Ensuring Durability and Quality

Each component undergoes rigorous quality control checks to ensure it meets specified requirements and industry standards. Our experienced team closely monitors every stage, from material selection to final inspection, guaranteeing that each product offers the durability and reliability expected from Bendiro.

Custom Roll Forming Services

At Bendiro we work closely with our clients to provide custom roll forming solutions that meet your specific needs. Our team of experts is available to assist with design, prototyping and production, ensuring a seamless and efficient process from concept to completion. With us, your roll formed profiles will be made to the highest quality standards, tailored for your application.

  • A high number of roll forming lines
  • Separate trimming plant with a high number of forming steps
  • Punching, in-line welding, folding, etc. 
  • Continuous controls during production
  • Our own workshop for repair and service
  • Measuring room with coordinate measuring station and measuring arm
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