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Custom Roll Forming

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At Bendiro, we offer custom metal forming solutions world-wide, to various industries. With over 50 years of experience and a high-class premium manufacturing facility, our team of experts has both the skills and equipment necessary to provide high-quality custom roll formed products.

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Höghållfasta material

Hög- och ultrahöghållfasta stål (UHS, UHSS) och Advanced High Strength Steel (AHSS) blir allt viktigare vid rullformning eftersom de ger möjlighet att använda betydligt tunnare utgångsmaterial. Den färdiga produkten blir därmed lättare trots oförändrade hållfasthetsegenskaper. Användningen av höghållfasta material innebär också en minskad miljöbelastning genom att den använda material mängden minimeras. 

Material

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Material

Beskrivning om material. Lorem Ipsum is simply dummy text of the printing and typesetting industry.

Material

Beskrivning om material. Lorem Ipsum is simply dummy text of the printing and typesetting industry.

The Roll Forming Process Explained

The cold roll forming process involves continuously bending a coiled metal strip, typically steel, as it passes through a series of rolls designed to progressively shape the material into the desired profile. It is a precise method, allowing for exact shape consistency across the production lines. The cold forming process is fast and energy-efficient, while also delivering weight savings and profiles with increased strength.

Benefits

There are many benefits to choosing roll-formed profiles. In addition to cost efficiency and reduced material waste, roll forming is a high-quality manufacturing method that allows for the production of large quantities of complex profiles with integrated punching and cutting. Unlike press braking, this method enables the production and handling of high-volume series in an economically sustainable way. Roll forming is a versatile and sustainable process used across various industries, including automotive, transportation, warehousing, renewable energy, and construction.

Roll forming is also an excellent manufacturing method for smaller production runs of unique profiles made from advanced materials. Titanium, nickel, and various types of ultra-high-strength steels are examples of materials that Bendiro roll forms for specialized applications in smaller series.

Your Experts in Cold Roll Forming

With extensive expertise in cold roll forming, Bendiro produces precision-engineered profiles that meet high standards across industries. Our advanced machinery and experienced team ensure each component is made to exact specifications, enhancing both strength and surface finish. Bendiro is your trusted partner for high-quality, durable cold roll formed solutions tailored to unique requirements.

World-class Manufacturing Facility

Bendiro operates a world-class manufacturing facility equipped with the latest technology to deliver custom roll forming. Our experienced engineering team work together with your team to ensure the most efficient solution for your needs, both in regard to time and cost. We have a setup of roll forming lines to form simple and complex profiles of cold/hot rolled steel, stainless steel, ultra-high-strength-steel, aluminium or titan. Whether you need in-line welding or punching, we offer and produce high precision roll form products.

Ensuring Durability and Quality

Each component undergoes rigorous quality control checks to ensure it meets specified requirements and industry standards. Our experienced team closely monitors every stage, from material selection to final inspection, guaranteeing that each product offers the durability and reliability expected from Bendiro.

What Do We Offer?

At Bendiro we work closely with our clients to provide custom roll forming solutions that meet your specific needs. Our team of experts is available to assist with design, prototyping and production, ensuring a seamless and efficient process from concept to completion. With us, your roll formed profiles will be made to the highest quality standards, tailored for your application.

  • A high number of roll forming lines
  • Separate trimming plant with a high number of forming steps
  • Punching, in-line welding, folding, etc. 
  • Continuous controls during production
  • Our own workshop for repair and service
  • Measuring room with coordinate measuring station and measuring arm

Roll forming is a cost-effective production method with few design limitations. It is just as suitable for manufacturing millions of meters of customer-specific profiles as it is for producing smaller runs of advanced profiles in a variety of materials. But roll forming is just one part of the process. With Bendiro Complete, we also offer warehousing, bending, laser cutting, assembly, and surface treatment.

At Bendiro we work closely with our clients to provide custom roll forming solutions that meet your specific needs. Our team of experts is available to assist with design, prototyping and production, ensuring a seamless and efficient process from concept to completion. With us, your roll formed profiles will be made to the highest quality standards, tailored for your application.

Feel free to read more about our different customer categories Automotive, Construction, Data Centers, Energy & Renewables, Industrial, and Other Industries here.

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