The automotive industry is undergoing a rapid transformation toward electrification, lightweight constructions, and increased safety. The demands on components are extremely high in terms of strength, weight optimization, precision, and sustainability.
For Bendiro, this creates the opportunity to deliver customized roll-formed profiles that contribute to safer, lighter, and more energy-efficient vehicles.
In automotive applications, every component is part of a complex system where tolerances, material properties, and production stability are critical. Roll forming is therefore an ideal manufacturing method, enabling the production of long, high-strength profiles with high precision and repeatability.
• Bumper beams
• Door beams
• Reinforcement profiles
• Seat rails
• Mounting and guide profiles
• Roof rails
• Structural profiles for body-related applications
• Structural profiles for battery storage systems (EV)
• Components for integration into electrified platforms
• Possibility to use high-strength steels
• Optimized cross-sections provide high strenght with low material consumption
• Contributes to reduced vehicle weight and improved energy efficiency
• Tight tolerances along the entire profile length
• High dimensional accuracy even in complex geometries
• Consistent quality in large production runs
Roll forming enables:
• Punching, hole making, and forming in the same process
• Reduced need for secondary processing
• More efficient assembly flows
• Continuous manufacturing with high capacity
• Suitable for long, structural components
• Stable process with low variation
